{"id":37817,"date":"2025-10-23T19:29:52","date_gmt":"2025-10-23T23:29:52","guid":{"rendered":"https:\/\/www.iff.com\/?page_id=37817"},"modified":"2025-11-13T10:42:56","modified_gmt":"2025-11-13T15:42:56","slug":"higher-fermentation-solids-case-study","status":"publish","type":"page","link":"https:\/\/www.iff.com\/es\/grain-processing\/biofuels\/xcelis-ethanol-solutions\/xcelis-ai\/higher-fermentation-solids-case-study\/","title":{"rendered":"XCELIS\u00ae Higher Fermentation Solids Case Study"},"content":{"rendered":"<div class=\"m-banner m-banner--small  theme-v1 layout-v2 hero-simple has-overlay order-default\" >\n\n\t\n\t\n\t<div class=\"m-banner__container container-fluid\" style='--overlayOpacity: 100%;--columns-ratio: 75%;'>\n\n\t\t<div class=\"m-banner__media\">\n\t\n\t<video muted playsinline disablepictureinpicture autoplay loop class=\"c-video\">\n\t\t<source src=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/10\/Predictive-Modeling-Tool-Business-Case-no-3-redo.mp4\" type=\"video\/mp4\">\n\t<\/video>\n\n\t\n<\/div>\n\t\t<div class=\"m-banner__inner container flex-left style-dark\">\n\n\t\t\t<div class=\"l-banner  l-gt-d l-gb-d\" style=\"\">\n\n\t\t\t\t\n<div class=\"l-banner__text\">\n\t    <div class=\"l-banner__inner text-left\">\n\n        <div class=\"c-heading -h1\">\n\t\t\t                <div class=\"c-heading__pre\">Case Study 3<\/div>\n\t\t\t\n\t\t\t\t\t\t\t<h1  class=\"c-heading__title\">How Higher Fermentation Solids Impacts Carbon Intensity<\/h1>\t\t\t\n\t\t\t        <\/div>\n\n\t\t\t\t\n\t\t    <\/div>\n\t<\/div>\n\n\n\t\t\t<\/div>\n\n\t\t\t\t\t<\/div>\n\t<\/div>\n\n<\/div>\n\n\n<div class=\"m-block  gt gb l-content-simple-1\"  >\n\n\t\n\t\n\t<div class=\"m-block__container container\" style=\"\">\n\n\t\t<div class=\"l-heading text-left l-heading-v2\">\n\n\t\t\t<div class=\"l-heading__content\">\n\t\t\t\t    <div class=\"c-heading -h2\">\n\t\t\n\t\t            <div class=\"c-heading__pre\" >\n\t\t\t\tcase study 3            <\/div>\n\t\t\n\t\t\t\t\t<h2  class=\"c-heading__title\">Can Higher Fermentation Solids Improve Carbon Intensity?<\/h2>\t\t\n\t\t\n\t\t    <\/div>\n\t<div class=\"c-heading__description is-wysiwyg\">\n\t\t\t\t\t<p>What are the energy and carbon intensity impacts of increasing fermentation solids from 33.5% to 36% in fuel ethanol production?<\/p>\n<p>Increasing the fermentation solids means less liquid is available. In this case, overall steam, dryer, and overall natural gas use decreases by 7.2%, 5.7% and 6.5%, respectively, lowering the CI by 1.29 g CO<sub>2<\/sub>eq.\/MJ.<\/p>\n<p><strong>Conclusion: Increasing fermentation solids can help lower energy consumption and improve CI. \u00b9<\/strong><\/p>\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\n\t<\/div>\n\n\t\n<\/div>\n\n\n<div class=\"m-block  gb --bg-white l-content-2\"  >\n\n\t\n\t\n\t<div class=\"m-block__container container\" style=\"\">\n\n\t\t<div class=\"l-dcbl l-dcbl-v1\">\n\n\t\t\t\n<div class=\"c-block order-default is-vertical\" style=\"--c-block-radius:0px; --c-block-gl: 0%;--c-block-gr: 0%;--c-block-gt: 0%;--c-block-gb: 0%;--columns-ratio: 100%;\">\n\t<div class=\"c-block__col c-block__text text-left align-center\" style=\"--c-txt-gl: 0%; --c-txt-gr: 0%; --c-txt-gt: 0%; --c-txt-gb: 2%;\">\n\t\t<div class=\"c-block__inner\">\n\t\t\t<div>\n\n\t\t\t\t\n\t\t\t\t\n\t            \n\t\t\t<\/div>\n\n            \n\t\t\t\t\t<\/div>\n\t<\/div>\n\n\t<div class=\"c-block__col c-block__media\">\n\t\t\t<div class=\"c-image front-h-left front-v-center main-h-full main-v-center r-none is-image\">\n\n\t\t\t\t\t<div class=\"c-image__media c-image__primary\">\n\t\t\t\t<img decoding=\"async\" class=\"c-image__src lazy\" loading=\"lazy\" src=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/10\/Case-Study-3.svg\"  alt=\"Case Study 3\" width=\"600\" height=\"300\"\/>\t\t\t<\/div>\n\t\t\n\t\t\n\t<\/div>\n\t\n\t\t\t<\/div>\n<\/div>\n\n\t\t<\/div>\n\n\t<\/div>\n\n\t\n<\/div>\n\n\n<div class=\"m-block  gt-s gb-s l-content-simple-1\"  >\n\n\t\n\t\n\t<div class=\"m-block__container container\" style=\"\">\n\n\t\t<div class=\"l-heading text-left l-heading-v1\">\n\n\t\t\t<div class=\"l-heading__content\">\n\t\t\t\t\t<div class=\"c-heading__description is-wysiwyg\">\n\t\t\t\t\t<p><em>\u00b9 Assumptions: no change in ethanol yield (2.95 gal\/bu maintained in both cases).<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><em>For informational purposes only and does not constitute legal, financial, or regulatory advice. The content reflects IFF\u2019s interpretation of public policies, tax credits, and modeling outputs based on publicly available sources and internal data as of August 2025. Consult legal, tax, or compliance professionals before making decisions based on this material. Financial figures, credit values, and CI score projections are illustrative and may vary depending on plant-specific conditions, regulatory updates, and market dynamics. Predictive modeling results (e.g., CI score reductions, energy savings) are based on assumptions and tools such as CA GREET v3.0 and IFF\u2019s proprietary XCELIS\u00ae AI platform. These outputs are not guarantees of performance. References to third-party companies, government agencies, or regulatory approvals are based on publicly available data and do not imply endorsement or current compliance status. IFF disclaims any liability for actions taken based on this information. For specific guidance, please consult appropriate legal, financial, or technical advisors<\/em>.<\/p>\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\n\t<\/div>\n\n\t\n<\/div>\n\n\n<div class=\"m-block  gt gb style-v2 simple-cards-v3 media-cover l-content-1\"  >\n\n\t\n\t\n\t<div class=\"m-block__container container\"\n\t\tstyle=\"; --l-block-col: 2;--l-block-gap-vertical: 20px;--l-block-gap-horizontal: 20px;\">\n\n        <div class=\"l-heading container text-left l-heading-v2\">\n\n\t        <div class=\"l-heading__content\">\n\t                <div class=\"c-heading -h2\">\n\t\t\n\t\t\n\t\t\t\t\t<h2  class=\"c-heading__title\">Additional Case Studies<\/h2>\t\t\n\t\t\n\t\t    <\/div>\n\n\t            \t        <\/div>\n        <\/div>\n\n\t\t<div class=\"l-rcbl l-rcbl-v1 -col2\">\n\n\t\t\t\n\t\t\t\t\t\t\t\t\t<div class=\"l-rcbl__col\">\n\t\t\t\t\t\t\n<article class=\"c-block  c-block-v1 is-vertical text-left align-top\" style=\"--c-block-gap-vertical:30px;--c-block-gap-horizontal:30px;\">\n\n\t\n\t        <div class=\"c-block__media\">\n\t\t\t\n\t\t\t\t<div class=\"c-image\">\n\t\t<figure class=\"c-image__media c-image__primary\">\n\t\t\t\t\t\t\t<img decoding=\"async\" class=\"c-image__src lazy\" loading=\"lazy\" src=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/10\/Predictive-Modeling-Image-768x576.jpg\"  alt=\"Predictive Modeling Image\" width=\"768\" height=\"576\"\/>\t\t\t\t\t<\/figure>\n\t<\/div>\n\t        <\/div>\n\t\n    <div class=\"c-block__body\" >\n\n\t\t\n\t\t\t\t\t<h3  class=\"c-block__title\">How Increased Ethanol Yield Impacts Carbon Intensity<\/h3>\t\t\n\t    <div class=\"c-block__content\">\n\t\t    <div>\n\t\t\t\t\t\t            <div class=\"c-block__description\">\n                                                    <p>A 4% increase in ethanol yield doesn\u2019t just stretch your output\u2014it slashes energy use by 6.4% per gallon and drops your carbon intensity score by 1 gCO\u2082eq.\/MJ. See how smarter processing drives real sustainability gains.<\/p>\n                        \t\t            <\/div>\n\t\t\t\t\t\t\t    \n\t\t\t\t\t\t\t\t\t\t    <div class=\"c-block__btn\">\n\t\t\n\t\t\t<a href=\"\/es\/grain-processing\/biofuels\/xcelis-ethanol-solutions\/xcelis-ai\/ethanol-yield-case-study\/\"  class=\"c-btn -normal -secondary has-icon icon-right\"><span class=\"c-btn__txt\">Read the full case study<\/span><span class=\"c-btn__ico\"><svg width=\"30\" height=\"30\" class=\"icon icon-lib-icon-arrow1\" aria-hidden=\"true\" role=\"img\"><use xlink:href=\"#lib-icon-arrow1\"><\/use><\/svg><\/span><\/a>\n\t\t    <\/div>\n\t\t\t\t\t\t\t    <\/div>\n\t    <\/div>\n\n    <\/div>\n\n<\/article>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<div class=\"l-rcbl__col\">\n\t\t\t\t\t\t\n<article class=\"c-block  c-block-v1 is-vertical text-left align-top\" style=\"--c-block-gap-vertical:30px;--c-block-gap-horizontal:30px;\">\n\n\t\n\t        <div class=\"c-block__media\">\n\t\t\t\n\t\t\t\t<div class=\"c-image\">\n\t\t<figure class=\"c-image__media c-image__primary\">\n\t\t\t\t\t\t\t<img decoding=\"async\" class=\"c-image__src lazy\" loading=\"lazy\" src=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/10\/DPS_XELIS_V02_SH02-Fermentor-00209-768x432.jpg\"  alt=\"DPS_XELIS_V02_SH02 Fermentor (00209)\" width=\"768\" height=\"432\"\/>\t\t\t\t\t<\/figure>\n\t<\/div>\n\t        <\/div>\n\t\n    <div class=\"c-block__body\" >\n\n\t\t\n\t\t\t\t\t<h3  class=\"c-block__title\">How Cellulosic Ethanol Fraction Impacts Carbon Intensity<\/h3>\t\t\n\t    <div class=\"c-block__content\">\n\t\t    <div>\n\t\t\t\t\t\t            <div class=\"c-block__description\">\n                                                    <p>How can cellulosic ethanol transform sustainability?With CI scores under 30 g CO\u2082e\/MJ\u2014almost half that of starch ethanol\u2014boosting its share dramatically reduces overall carbon intensity.<\/p>\n                   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