{"id":31933,"date":"2025-08-20T17:26:07","date_gmt":"2025-08-20T21:26:07","guid":{"rendered":"https:\/\/www.iff.com\/?p=31933"},"modified":"2026-06-29T12:31:30","modified_gmt":"2026-06-29T16:31:30","slug":"troubleshooting-high-temp-fermentation-in-ethanol-plants","status":"publish","type":"post","link":"https:\/\/www.iff.com\/es\/media\/stories\/troubleshooting-high-temp-fermentation-in-ethanol-plants\/","title":{"rendered":"How High Temperature Fermentation Impacts Ethanol Yields"},"content":{"rendered":"<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Fermentation is like tuning a high-performance engine. Every part\u2014from the fuel mix to the temperature gauge has to be just right. But what happens when the engine overheats? In ethanol plants, high temperature fermentation can throw the whole system off balance. Let\u2019s look under the hood and troubleshoot the most common issues that stall your fermentation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">High-temperature fermentation brings a variety of benefits to fuel ethanol production, including increased yields, faster fermentation times and reduced cooling costs. However, high temperatures can also increase the toxicity of ethanol to yeast cells\u2014inhibiting fermentation. Ensuring the right thermotolerant yeast strain and conditions are key for optimal performance but there are additional steps ethanol producers can take to potentially limit the negative impact. Explore our top three tips for managing high temperatures below\u2014both before and during fermentation.<\/p>\n\n\n<div class=\"m-block blog-cta\"  >\n            <div class=\"blog-cta__content\">\n                                        <div class=\"blog-cta__title\">\n                    Download the full troubleshooting guide                <\/div>\n                    <\/div>\n                <a href=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/08\/A-Guide-to-High-Temperature-Fermentations-1.pdf\" target=\"_blank\" class=\"c-btn -normal -primary has-icon icon-right\"> <svg width=\"30\" height=\"30\" class=\"icon icon-lib-icon-arrow1\" aria-hidden=\"true\" role=\"img\"><use xlink:href=\"#lib-icon-arrow1\"><\/use><\/svg><\/a>    <\/div>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_88 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.iff.com\/es\/media\/stories\/troubleshooting-high-temp-fermentation-in-ethanol-plants\/#Three_top_tips_for_high_temperature_fermentation\" >Three top tips for high temperature fermentation<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.iff.com\/es\/media\/stories\/troubleshooting-high-temp-fermentation-in-ethanol-plants\/#Increase_the_probability_high_temperature_fermentation_will_finish\" >Increase the probability high temperature fermentation will finish<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.iff.com\/es\/media\/stories\/troubleshooting-high-temp-fermentation-in-ethanol-plants\/#Improve_monitoring\" >Improve monitoring<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.iff.com\/es\/media\/stories\/troubleshooting-high-temp-fermentation-in-ethanol-plants\/#Maximize_heat_exchange_efficiency\" >Maximize heat exchange efficiency<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h2 id=\"h-three-top-tips-for-high-temperature-fermentation\" class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Three_top_tips_for_high_temperature_fermentation\"><\/span><strong>Three top tips for high temperature fermentation<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<h3 id=\"h-increase-the-probability-high-temperature-fermentation-will-finish\" class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Increase_the_probability_high_temperature_fermentation_will_finish\"><\/span><strong>Increase the probability high temperature fermentation will finish<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">If you anticipate that fermentation is going to reach temperatures above 95\u00b0F, there are a few ways to increase the probability that the <a href=\"https:\/\/www.iff.com\/es\/grain-processing\/biofuels\/xcelis-ethanol-solutions\/yeasts\/\" target=\"_blank\" rel=\"noreferrer noopener\">fermentation process<\/a> will finish\u2014without reducing the temperature. These methods can either be used individually or in combination depending on your preferences. These include adding additional nitrogen, decreasing the dry solids (%DS) percentage and staggering the enzyme loading.<\/p>\n\n\n\n<h3 id=\"h-improve-monitoring\" class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Improve_monitoring\"><\/span><strong>Improve monitoring<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">In high temperature fermentations, keeping a close eye on the data is crucial. This helps you to characterize the high temperature excursion and see if it was for an extended period or if the temperature is still rising, for instance. It\u2019s also an opportunity to check the cell counts and viability of the yeast, making any necessary adjustments or additions.<\/p>\n\n\n\n<h3 id=\"h-maximize-heat-exchange-efficiency\" class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Maximize_heat_exchange_efficiency\"><\/span><strong>Maximize heat exchange efficiency<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Since cooling water is a finite resource and every fermentor has a specific heat exchange capacity, <a href=\"https:\/\/www.iff.com\/es\/grain-processing\/biofuels\/xcelis-ethanol-solutions\/yeasts\/synerxia-gemstone-collection\/\" target=\"_blank\" rel=\"noreferrer noopener\">maximizing efficiency<\/a> in ethanol plants is essential. This means minimizing the amount of heat that needs to be handled in the cooling tower and reducing wastewater.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Remember, in high temperature fermentations, little can be done after 15-24 hours to make a significant difference \u2014but there are a wide range of <a href=\"https:\/\/www.iff.com\/es\/grain-processing\/biofuels\/xcelis-ethanol-solutions\/saccharification-and-fermentation\/\" target=\"_blank\" rel=\"noreferrer noopener\">methods<\/a> that can be used before or during fermentation to help manage this process. For more detailed advice on each of our top tips.<\/p>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-background wp-element-button\" href=\"https:\/\/www.iff.com\/wp-content\/uploads\/2025\/08\/A-Guide-to-High-Temperature-Fermentations-1.pdf\" style=\"background:linear-gradient(135deg,rgb(6,147,227) 0%,rgb(155,81,224) 0%)\" target=\"_blank\" rel=\"noreferrer noopener\">Download our handy guide<\/a><\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>Fermentation is like tuning a high-performance engine. Every part\u2014from the fuel mix to the temperature gauge has to be just right. But what happens when the engine overheats? In ethanol plants, high temperature fermentation can&#8230;<\/p>","protected":false},"author":19,"featured_media":31942,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[27],"tags":[118],"class_list":["post-31933","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-grain-processing","tag-bioscience"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.8 (Yoast SEO v28.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>How High Temperature Fermentation Impacts Ethanol Yields - IFF<\/title>\n<meta name=\"description\" content=\"Troubleshoot high temperature fermentation in ethanol plants. 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